The prefabricated rubber surface is usually used for athletic tracks or running tracks.These pre-fabricated rubber surfaces are globally known. They have come as a replacement to the traditional PU tracks.


The one-time embossing and workmanship gives the product

• very good quality
• strong resistance to water,
• anti-slippery,
• shock-absorbent,
• excellent elasticity,
• Anti-aging
• Environmentally friendly
• long lasting durability

Further, the biggest advantage of the pre-fabricated mat is that the rubber granules do not break off from the surface. The pre-fabricated mat is IAAF (International Association of Athletics Federations) approved.

Manufacturing Pre-fabricated Rubber Mat

The rubber mat is primarily made of natural rubber and in two layers. The upper layer is harder than the lower layer and the elasticity of each layer is different. The top surface is molded with irregular convex lines while the back has a waffle like pattern forming 8400 concave air cushions per square meter of the track. The surface has excellent anti-slip, elasticity and shock absorbing properties which makes the players less susceptible to pain.

Both the top and bottom layer is vulcanized at high temperature after calendaring and embossing on both the sides. This ensures that the top and bottom layers become bonded together and there is no split between the two.


There are various manufacturers in sports surfaces dealing with vinyl flooring too like Sundek Sports System, Apex Sports Surfaces, Sunflex Sports Surfaces and many more.